Full Automatic Plastic OPS Tray Servo 2in1/3in1/4in1 Vacuum and Pressure Thermoforming Machine with Rule-Steel-Knife

• Certification: CE, ISO
• Column number: Four Column
• Molding Method: Pressing
• Automatic Grade: Automatic
• Forming Area: 800mm*600mm Max
• Forming Depth: 120mm Max. Other at Request.
• Model NO.: LX3122HF IM
• Dry Run Speed: 40cycles/Min Max.
• Film Thickness: 0.15-2mm
• Sheet Width: 800mm
• Suitable Material: PP PS Pet PVC BOPS
• Production Range: Container, Clamshell, Tray and Lid
• Automaticity: Forming, Cutting, Stacking and Conveying
• Transport Package: Film with Oil
• Specification: CE
• Trademark: LXLASTICS
• Origin: China
• HS Code: 84774000
• Production Capacity: 20sets/Year

Product Description

 
 

BRIEF

*Video link:   https://lxcorp.en.made-in-china.com
 LX  3in1 is a full electric and complete automatic thermoforming machine which can produce all kinds of disposable packaging like tray,lid,container, clamshell etc. in PP PET BOPS HIPS PVC etc. plastic sheet.
it is a post-trim type machine which can perform forming, cutting ,stacking and counting in 3 separate stations by taking advantage of cam system and servo system .
Also It can combine function of cut-in-place into forming station with steel-rule-knife to perform form and cut at the same station.
 

Design Feature

Form+Cut+Stack and Form/Cut + Cut+ Stack in the same machine

Cut-in-place with steel-rule-knife is available for identical trimming  

Floating knife for cutting tool is available for post-trim

Full Electrical Drive minimizes power consumption and make operation easier

Cam-controlled drive technology ensures 100% precise repetition of each cycle of forming and cutting.

Precise index accuracy utilizing Servo drive system, minimizing plastic scrap

Positive forming and Negative forming(air pressure forming  plus vacuuming forming)

Automatic Stacking, Counting and conveying system

Accessing to all digitalized functions by pressing touch screen

Touch screen and programmable PLC control

PID temperature control ensures precise temperature accuracy  

Automatic lubrication and center oiling

Little maintenance effort required and long intervals between maintenances

Most of Components are from multi-national suppliers assures a reliability and worldwide compatibility

Lateral quick changning tools(moulds) from one side of machine

Use of Steel rule kinfe minimizes cost

1-2days for line kinfe making,mimimizing cost of operation

 

Specification                     LX3122IM
Mould Area	800*600mm Max.                  .
Depth of Draw under sheet	120 mm Max (others at request)
Depth of Draw above sheet	30 mm Max.  (others at request)
Clamping force	750KN
Suitable material	PP PET PS PVC BOPS
Sheet Width	460- 850 mm
Material Thickness Range	0.15-1.5mm
Material Roll Diameter	1000 Max
Dry run Speed	40cycles/min  Max.
Power Supply	3-N AC380V±15V  ,(others at request)
Power consumption	Approx.35kilowatts/hr
Air Pressure	0.7Mpa
Air Consumption	2500 Liters/min
Cooling Water Consumption	13 Liters/min 15° - 20°C
Dimensions	9.5m*2.2m*2.2(L*W*H)

  










FAQ
1.What can IM Model do?
It produces clamshell,container,lid, tray and dish with rolled-lip
2.What material IM mdoel can process?
It can mainly process PP PET BOPS PS PVC sheet
3.What is MAX. speed of praticl production?
 As far as we tested, it is 33cycles/min for 0.2mm PET . for higher speed , we still need  more testing
4.What is Trim-in-place and what is post-trim?
Trim-in-place means forming and cutting inside the same mould .
Post-trim means cutting after forming.
5.what is different among IM 2in1 ,IM 3in1 and IM 4in1?
 *IM-2in1 does  forming and cutting in the same station with steel-rule-knife.
 It can makes any packaging  if there is no requirement of making holes on it.
 *IM-3in1=IM-2in1+ second cut-press   , it can do trim-in-place process and post-trim process . it means it can do cutting after forming station  and  in forming station.
 *IM-4in1=IM-2in1 +second cut-press +thrid cut-press, it can do trim-in-place and post-trim process and also do hole-punching  .
6. what is the advantage of trim-in-place ?
* bring indentical trimming for parts made in film with high shrinkage rate like pure PP .
* no wasting time on adjustting accuracy of trimming
*no wasting money to make an independent cutting tool

Technical support 
Upon receiving the deposit, we will offer the following technical services: 
1. Make drawings of your project for your approval after receiving your samples
2. Provide mould drawings  .
3. Provide electric diagram .
4.provide drawings of sensor layout, pneumatic layout, sensor layout and motor layout
5.provide picture of labeling of all electric parts and pneumatic parts.
6. Free technical suggestions on adjusting of equipment layout and application. 
5. Equipment upgrading (customers need to pay the cost); 

Quality assurance 
1. Strictly conforming to ISO9001-2000 quality management system an and Security  conforming to CE ;  
2. Strict control from purchasing inspection, process inspection to final proofing; 
3. Established several QC departments to execute quality control regulations; 
4. Detailed quality control examples: 
  (1) Complete files for quality control and quality feedback; 
  (2) Strict inspection for the components  to assure products free of damage and avoid rust-eaten and paint peeling off later on. 
  (3) Only qualified components will be assembled and total equipment must be inspected completely before sale.
 
After sale service 
1. we can offer a full training in our factory on operation and maintain
2. Installation and commissioning in buyer's factory is available with all cost caused by visit on buyer's account. 
3. The warranty is one year.  And after one year of warranty, service is still available with cost on buyer's account if it involves parts changing.